Multi-Level Conveyor in simple production line in Siemens Tecnomatix Plant Simulation

Multi-Level Conveyor in simple production line in Siemens Tecnomatix Plant Simulation

 Project Files (GitHub) : nachikethboin/Multi-Level-Conveyor-in-simple-production-line-in-Siemens-Tecnomatix-Plant-Simulation

 

Building Simple Conveyor Model

Start by setting up your model with multiple workstations:

• Place three stations, leaving gaps between them for conveyors.
• Create a conveyor by selecting the origin station, then the destination. Plant Simulation intelligently positions the conveyor between these points for hassle-free setup.
• Repeat the process to connect additional stations and watch parts flow smoothly during real-time simulation.

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Tackling Multi-Level Layouts with Curved Conveyors

Not all stations are on the same level. Here’s how to bridge vertical gaps:

• Insert stations at different heights.
• Use the conveyor tool and, while placing segments, hold the control key and drag the mouse up or down to create curves.
• Click to anchor curved segments, then append straight sections to complete the connection.

 

 

Advanced tweaks:

• Visible manipulators allow you to fine-tune conveyor graphics and dimensions. Right-click the conveyor or press the "M" key to show them.
• Drag anchor points for precise alignment between stations, stretching or shaping segments as needed.
• Curve segments default to 90 degrees, but you can adjust for custom angles via the segment dialog.

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Fine-Tuning Your Conveyor Segments

Manage conveyor segments with a dedicated table:

• Right-click and open the "segments" table (shortcut F7).
• Adjust segment length, curve radius, and angle for each part.
• Easily append or delete segments to optimize flow and layout.
• Manipulators also show the conveying direction at each anchor—ideal for complex networks.

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Advanced Conveyor Parameters

Customize conveyors for complex scenarios:

• Speed: Control how fast your parts travel.
• Gap Types: Four gap controls define part spacing:
• Default: Gap between rear of preceding part and front of succeeding.
• Pitch: Gap between fronts of both parts.
• EMU Distance: Intended distance between parts (can enforce this value).
• Minimum Gap/Minimum Pitch: Ensures continuous movement by preventing stoppages due to part accumulation.

Check boxes let you enforce EMU distances even when parts accumulate—a great way to keep your line running smoothly.

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Creating Multi-Level Conveyor Frames: Ramps and Bridges

Design bridges and ramps for complex layouts:

• Insert a conveyor crossing another—use manipulators to raise anchor points.
• Hold shift and control for 1-meter increments; control alone moves by 10 centimetres.
• Double-click an anchor for precise 3D coordinates.
• For more sophisticated bridges, use multiple anchor points to build straight, inclined, bridge, decline, and straight sections.
• Move selected anchor points as needed for perfect alignment.

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Simulation and Testing

Once your conveyors and stations are connected:

• Run the simulation to verify correct part flow, gap enforcement, and multi-level movement.
• Adjust as required using manipulators, dialogs, and segment tables.
• Experiment with different gap types to optimize for your specific manufacturing needs.